# Supply Review Meeting Agenda

The supply review is the second formal meeting in the monthly IBP cycle. It takes the consensus demand plan from the demand review and answers a critical question: can we deliver it, and at what cost?

Where gaps exist between demand and supply capability, this meeting identifies them, proposes solutions, and escalates trade-off decisions to the executive IBP meeting.


# Meeting Overview

Frequency Monthly — Week 3 of the IBP cycle
Duration 60-90 minutes
Facilitator Supply Planning Lead
Required Attendees Supply Planning, Manufacturing/Operations, Procurement, Logistics
Optional Attendees Demand Planning (observer), Finance (observer)

# Pre-Meeting Preparation Checklist

  • Consensus demand plan loaded into the supply planning system
  • Capacity analysis run against demand plan by plant / work center
  • Material availability review completed for critical components
  • Inventory projections updated (current position + planned receipts - planned demand)
  • Supplier delivery performance reviewed for prior period
  • Supply exceptions identified (items where demand exceeds capacity or material availability)
  • Preliminary supply scenarios prepared for major gaps
  • Pre-read distributed to attendees (2 business days prior)

# What goes in the pre-read

  1. Demand vs. capacity comparison by plant/resource (highlight constraints)
  2. Inventory projection summary (weeks of supply by family)
  3. Material risk summary (long-lead items, sole-source concerns)
  4. Supply exception list with preliminary recommendations
  5. Prior period supply performance (OTIF, schedule adherence)

# Agenda

# 1. Review Prior Actions (5 min)

  • Walk through open action items from the previous supply review
  • Confirm completed items; escalate overdue items
  • Output: Updated action log

# 2. Supply Performance Review (15 min)

  • Prior period performance vs. plan:
    • Production schedule adherence
    • Supplier on-time delivery
    • Customer OTIF (on-time in-full)
  • Inventory performance: actual vs. target weeks of supply by family
  • Root cause analysis on significant misses
  • Output: Performance summary and trend analysis

# 3. Demand-Supply Balancing (25 min)

This is the core of the meeting.

  • Walk through the demand-supply gap analysis by product family:
    • Where does demand exceed supply capability?
    • Where is supply capability significantly above demand (excess capacity, overstock risk)?
  • For each gap, evaluate options:
    • Overtime / additional shifts — cost and feasibility
    • Outsourcing / contract manufacturing — lead time and quality implications
    • Inventory pre-build — working capital impact
    • Demand shaping — can we shift demand timing or mix? (escalate to executive meeting)
    • Allocation — if supply is truly constrained, how do we prioritize?
  • Apply scenario planning for significant uncertainties
  • Output: Proposed supply plan with identified gaps and recommended actions

# 4. Capacity Outlook (10 min)

  • Capacity utilization by critical resource over the 18-month horizon
  • Planned capital investments or capacity additions
  • Maintenance windows, shutdowns, and their impact on supply
  • Identify capacity constraints expected in the 3-6 month horizon
  • Output: Capacity summary and forward-looking constraint report

# 5. Procurement & Material Risks (10 min)

  • Critical material availability: long-lead items, sole-source components, commodity exposure
  • Procurement risks: supplier financial health, geopolitical risk, logistics disruptions
  • Alternate sourcing status for at-risk materials
  • Purchase commitments required in the upcoming period
  • Output: Material risk register, procurement action items

# 6. Supply Plan Agreement (10 min)

  • Confirm the proposed supply plan by product family
  • Summarize key assumptions and constraints
  • Identify items requiring executive decision (trade-offs, investment, demand shaping)
  • Assign action items with owners and due dates
  • Output: Agreed supply plan and escalation items

# 7. Escalation Items for Executive Review (5 min)

  • Demand-supply gaps that require cross-functional trade-off decisions
  • Capital investment requests tied to capacity constraints
  • Inventory policy changes that affect working capital
  • Supplier strategy decisions (dual-sourcing, long-term contracts)
  • Output: Escalation summary for the executive IBP meeting

# Meeting Outputs Summary

Output Owner Deadline
Proposed supply plan (by family, 18-month horizon) Supply Planning Lead End of meeting
Capacity report by critical resource Supply Planning team 1 business day post-meeting
Inventory projection (WOS by family) Supply Planning team 1 business day post-meeting
Material risk register Procurement 1 business day post-meeting
Escalation items for executive meeting Supply Planning Lead Before executive IBP meeting
Action items with owners Facilitator 1 business day post-meeting

# Common Pitfalls

  • Reopening the demand plan — The demand number was agreed last week. If supply planning disagrees, escalate to the executive meeting — don't relitigate here.
  • Only looking at the current month — The supply review should cover the full 18-month horizon. Near-term execution is important, but medium-term capacity constraints need visibility now.
  • No financial context — A supply plan without cost implications is incomplete. Even rough cost estimates for overtime, outsourcing, or pre-builds help the executive meeting make trade-offs.
  • Ignoring inventory — The supply plan isn't just production. Inventory projections reveal whether the plan results in the right stock levels — too much ties up cash, too little risks service failures.

# Further Reading