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Supply Review Meeting Agenda
The supply review is the second formal meeting in the monthly IBP cycle. It takes the consensus demand plan from the demand review and answers a critical question: can we deliver it, and at what cost?
Where gaps exist between demand and supply capability, this meeting identifies them, proposes solutions, and escalates trade-off decisions to the executive IBP meeting.
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Meeting Overview
TIP
The supply review works best when demand planning attends as an observer — they can clarify assumptions in real time and carry supply constraints back to sales. But they should not re-open the demand plan here.
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Pre-Meeting Preparation Checklist
- Consensus demand plan loaded into the supply planning system
- Capacity analysis run against demand plan by plant / work center
- Material availability review completed for critical components
- Inventory projections updated (current position + planned receipts - planned demand)
- Supplier delivery performance reviewed for prior period
- Supply exceptions identified (items where demand exceeds capacity or material availability)
- Preliminary supply scenarios prepared for major gaps
- Pre-read distributed to attendees (2 business days prior)
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What goes in the pre-read
- Demand vs. capacity comparison by plant/resource (highlight constraints)
- Inventory projection summary (weeks of supply by family)
- Material risk summary (long-lead items, sole-source concerns)
- Supply exception list with preliminary recommendations
- Prior period supply performance (OTIF, schedule adherence)
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Agenda
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1. Review Prior Actions (5 min)
- Walk through open action items from the previous supply review
- Confirm completed items; escalate overdue items
- Output: Updated action log
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2. Supply Performance Review (15 min)
- Prior period performance vs. plan:
- Production schedule adherence
- Supplier on-time delivery
- Customer OTIF (on-time in-full)
- Inventory performance: actual vs. target weeks of supply by family
- Root cause analysis on significant misses
- Output: Performance summary and trend analysis
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3. Demand-Supply Balancing (25 min)
This is the core of the meeting.
- Walk through the demand-supply gap analysis by product family:
- Where does demand exceed supply capability?
- Where is supply capability significantly above demand (excess capacity, overstock risk)?
- For each gap, evaluate options:
- Overtime / additional shifts — cost and feasibility
- Outsourcing / contract manufacturing — lead time and quality implications
- Inventory pre-build — working capital impact
- Demand shaping — can we shift demand timing or mix? (escalate to executive meeting)
- Allocation — if supply is truly constrained, how do we prioritize?
- Apply scenario planning for significant uncertainties
- Output: Proposed supply plan with identified gaps and recommended actions
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4. Capacity Outlook (10 min)
- Capacity utilization by critical resource over the 18-month horizon
- Planned capital investments or capacity additions
- Maintenance windows, shutdowns, and their impact on supply
- Identify capacity constraints expected in the 3-6 month horizon
- Output: Capacity summary and forward-looking constraint report
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5. Procurement & Material Risks (10 min)
- Critical material availability: long-lead items, sole-source components, commodity exposure
- Procurement risks: supplier financial health, geopolitical risk, logistics disruptions
- Alternate sourcing status for at-risk materials
- Purchase commitments required in the upcoming period
- Output: Material risk register, procurement action items
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6. Supply Plan Agreement (10 min)
- Confirm the proposed supply plan by product family
- Summarize key assumptions and constraints
- Identify items requiring executive decision (trade-offs, investment, demand shaping)
- Assign action items with owners and due dates
- Output: Agreed supply plan and escalation items
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7. Escalation Items for Executive Review (5 min)
- Demand-supply gaps that require cross-functional trade-off decisions
- Capital investment requests tied to capacity constraints
- Inventory policy changes that affect working capital
- Supplier strategy decisions (dual-sourcing, long-term contracts)
- Output: Escalation summary for the executive IBP meeting
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Meeting Outputs Summary
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Common Pitfalls
- Reopening the demand plan — The demand number was agreed last week. If supply planning disagrees, escalate to the executive meeting — don't relitigate here.
- Only looking at the current month — The supply review should cover the full 18-month horizon. Near-term execution is important, but medium-term capacity constraints need visibility now.
- No financial context — A supply plan without cost implications is incomplete. Even rough cost estimates for overtime, outsourcing, or pre-builds help the executive meeting make trade-offs.
- Ignoring inventory — The supply plan isn't just production. Inventory projections reveal whether the plan results in the right stock levels — too much ties up cash, too little risks service failures.
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Further Reading
- Supply Planning — The full supply planning process, MTS/MTO/ATO strategies, and supply hierarchy.
- Capacity Planning — RCCP, CRP, bottleneck management, and capacity strategies.
- Procurement Planning — Supplier risk management and make vs. buy analysis.
- Demand Review Agenda — The meeting that produces the demand plan this meeting consumes.
- Executive IBP Agenda — The meeting that resolves escalation items from this meeting.